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掌握精密模鍛機電工程項目試運行階段項目管理的任務


精密模鍛機電工程項目試運行是對工程建設的符合性進行實踐檢驗的階段,目的是通過試運行工程是否可以投入生產或營運,或者還要進行完善整改。因而試運行管理就是模擬營運的管理。試運行有單機無負荷試運行、聯動無負荷試運行、負荷試運行三種,無負荷試運行屬于施工作業范疇,后兩者的試運行是否由工程建設總承包單位承在總承包合同中作出約定。本條主要知識點是:試運行準備,試運行實施,試運行評價。
The trial operation of mechanical and electrical engineering project of precision die forging is the stage of practical inspection of the conformity of engineering construction. The purpose is whether the trial operation project can be put into production or operation, or whether it needs to be improved. Therefore, trial operation management is the management of simulation operation. There are three types of trial operation: single machine no-load trial operation, linkage no-load trial operation and load trial operation. The no-load trial operation belongs to the scope of construction work. Whether the latter two trial operations are undertaken by the EPC Contractor shall be agreed in the EPC contract. The main knowledge points of this article are: trial operation preparation, trial operation implementation and trial operation evaluation.
一、試運行準備
1、 Commissioning preparation
(一)試運行準備工作有技術準備、組織準備、物資準備三個方面。
(1) The preparation for trial operation includes technical preparation, organization preparation and material preparation.
(二)試運行的技術準備工作包括:確認可以試運行的條件、編制試運行總體計劃和劃、制定試運行技術方案、確定試運行合格評價標準。
(2) The technical preparations for trial operation include: confirming the conditions for trial operation, preparing the overall plan and plan for trial operation, preparing the technical scheme for trial operation, and determining the qualification evaluation standard for trial operation.
(三)試運行的組織準備工作包括:組建試運行領導指揮機構,明確指揮分工;組織崗位作業隊伍,實行上崗前培訓;在作業前進行技術交底和安全交底;必要時制定管理制度。
(3) The organization and preparation work of the trial operation includes: establishing the leading command organization of the trial operation, clarifying the division of command; organizing the post operation team, implementing the pre job training; carrying out the technical disclosure and safety disclosure before the operation; and formulating the management system if necessary.
(四)試運行的物資準備工作包括:編制試運行物資需要量計劃和費用使用計劃,物量計劃應含燃料動力物資、投產用原料和消耗性材料。還包括檢測用工具和儀器儀表。
(4) Material preparation for trial operation includes: preparation of material demand plan and cost use plan for trial operation, which shall include fuel and power materials, raw materials for production and consumable materials. It also includes testing tools and instruments.
二、試運行實施
2、 Commissioning implementation
(一)實施前的檢查
(1) Inspection before implementation
1、對工程實體進行檢查,確認已完成設計文件規定的全部工作內容,并經調試合格,符工驗收標準。
1. Check the engineering entity, confirm that all work contents specified in the design documents have been completed, and pass the commissioning, and meet the engineering acceptance standard.
2、對準備工作進行檢查,確認準備工作已符合預期的各項要求。
2. Check the preparatory work and confirm that the preparatory work has met the expected requirements.
(二)實施試運行
(2) Implementation of trial operation
1、按精密模鍛機電工程項目的特點組織試運行,所有作業行動符合生產或營運的作業規程規定。
1. The trial operation shall be organized according to the characteristics of precision die forging mechanical and electrical engineering project, and all operation actions shall conform to the operation regulations of production or operation.
2、試運行中發現故障或異常,應立即停止試運行,在分析原因排除故障后,才能重新啟動試運行。
2. If any fault or abnormality is found during the trial operation, the trial operation shall be stopped immediately, and the trial operation can be restarted only after the cause is analyzed and the fault is eliminated.
3、按計劃要求時間安排,達到連續無故障試運行規定時間,則可結束試運行,拆除試運行方案中的臨時設施,使精密模鍛機電工程恢復常態。
3. According to the schedule required by the plan, if the specified time of continuous trouble free trial operation is reached, the trial operation can be ended, and the temporary facilities in the trial operation scheme can be removed, so as to restore the mechanical and electrical engineering of precision die forging to normal.
三、試運行評價
3、 Commissioning evaluation
(一)按工程承包合同約定的質量目標和設計文件規定的要求,考核試運行的結果是否符合預期的規定。
(1) According to the quality objectives agreed in the project contract and the requirements specified in the design documents, check whether the test run results meet the expected requirements.
(二)精密模鍛機電工程施工質量驗收標準的依據,也是試運行評價的重要依據,是將工業工程和房屋建筑安裝工程分開的。
(2) The basis of construction quality acceptance standard of precision die forging mechanical and electrical engineering is also an important basis for trial operation evaluation, which separates industrial engineering and housing construction and installation engineering.
1.工業精密模鍛機電安裝工程采用(工業安裝工程施工質量驗收統一標準)GB 50252。
1. The mechanical and electrical installation engineering of industrial precision die forging adopts (unified standard for construction quality acceptance of Industrial Installation Engineering) GB 50252.
2.房屋建筑安裝工程采用(建筑工程施工質量驗收統一標準)GB 50300。
2. GB 50300 (unified standard for construction quality acceptance of Building Engineering) is adopted for housing construction and installation engineering.